Vertical Injection Moulding Machine
Manufacturer of Injection Moulding Machine, Principle of Injection Moulding Machine, Vertical Injection Moulding Machine Supplier,
Injection Moulding Machine Manufacturers in India
Horizontal Injection Moulding Machine Supplier, Injection Moulding Machine Manufacturers in India
Introduction to Vertical Injection Moulding Machine
Pratishna Engineers Ltd. is at the forefront of manufacturing and exporting state-of-the-art Vertical Injection Moulding Machines to customers worldwide. As one of the largest vertical injection molding machine manufacturers, we take pride in offering top-quality moulding machines that meet the highest standards by delivering Maximum Injection Pressure of 25 to 250 tons. Based in Mumbai, India, Pratishna Engineers Ltd. has gained a reputation as a leading exporter of Industrial Vertical Injection Moulding Machines.
Being one of the top 10 injection molding machine manufacturers in India, we offer a comprehensive solution for all your plastic injection moulding needs. From concept design to final production, our expert team ensures every step of the process is handled with precision and efficiency. By providing a range of services under one roof, we simplify the manufacturing journey, saving you time and resources.
Pratishna Engineers Ltd. specializes in manufacturing specialized Vertical Injection Moulding Machines that are capable of producing 1677-1260 kg f/cm2, superior quality plastic parts and products. Whether you require precise components or intricate designs, our machines are designed to deliver exceptional results. Trust Pratishna Engineers Ltd. to provide you with cutting-edge technology and reliable equipment that will elevate your plastic injection moulding capabilities.
What is a Vertical Injection Moulding Machine?
Vertical Injection Moulding Machine is a type of machine used for manufacturing plastic parts by injecting molten plastic into a mould cavity in a vertical direction. Unlike horizontal injection molding machines, where the injection unit is positioned horizontally, in vertical machines, the injection unit is located vertically above the mold. This vertical arrangement offers certain advantages, such as easier access to the mould and reduced floor space requirements.
Vertical plastic injection moulding machines are commonly used for producing plastic parts with insert moulding, where metal or other pre-formed components are inserted into the mould cavity before the injection process. This allows for the creation of complex parts with precise positioning of inserts. Vertical machines are also suitable for over-moulding applications, where multiple materials or colours are combined to form a single part.
They are widely used in various industries, including automotive, electronics, medical, and consumer goods. Vertical Injection Moulding Machines offer versatility, efficiency, and precise control over the injection process, making them suitable for a range of applications and production requirements.
Vertical Injection Moulding Machine Specification
The specifications table highlight the capacity, clamp style, clamping force, machine structure, machine series, materials it can handle, maximum injection pressure, and power requirements of the Vertical Injection Moulding Machine offered by Pratishna Engineers Ltd.: –
|Product Name||Vertical Injection Moulding Machine|
|Capacity||25 to 250 ton|
|Clamping Force||25 to 250 ton|
|Machine Structure||Vertical Injection Moulding Machine|
|Material||PE-PP-PS-PC-ABS-Nylon-Delrin-Teflon & All Commodity & Engineering Plastics|
|Maximum Injection Pressure||1677-1260 kgf/cm2|
|Power||10 TO 50 HP|
Vertical Injection Molding Machine Price
If you are looking to purchase a Horizontal Injection Moulding Machine, it’s important to know the current market price.
Pratishna Engineers Ltd. offers the best and affordable price in the market listed below: –
|Vertical Injection Moulding Machine||Rs 10 Lakhs / Piece|
Working Principle of Vertical Injection Moulding Machine
Vertical Injection Moulding Machine working principle is similar to that of a horizontal machine, with a few key differences due to its vertical configuration.
Here is an overview of the working principle:
- Material Preparation: The raw material, in the form of pellets or granules, is fed into a hopper and then transported to a heated barrel. Inside the barrel, the material is melted by the rotating screw, which is driven by a motor.
- Injection: Once the material reaches the desired temperature and consistency, the screw pushes it forward under high pressure. The molten plastic is then injected into the mould cavity through a nozzle, which is positioned vertically above the mould.
- Cooling and Solidification: After injection, the molten plastic rapidly cools and solidifies inside the mould cavity. Cooling can be facilitated by the circulation of cooling water or air through the mould.
- Mold Opening and Ejection: Once the plastic has solidified, the mould opens vertically, allowing for the removal of the finished part. Ejector pins or plates push the part out of the mould cavity, and it is then collected for further processing or assembly.
Vertical Injection Moulding Machines offer advantages such as compact size, easy access to the mould, and flexibility for insert moulding. The vertical configuration also allows for efficient use of floor space and facilitates the production of complex parts with precise insert positioning.
Types of Vertical Injection Moulding Machine
PV Series Plastic Injection Molding Machines
The PV Series is an industrial locking injection molding machine that is specifically designed for mass production of smaller components with multi-cavity molds. It is equipped with a microprocessor and proportional flow/pressure hydraulics, ensuring consistent repeatability and high production rates with minimal rejections. Available in PV 30, PV 40, and PV 60 models, with a shot capacity ranging from 60 grams to 150 grams, this machine requires minimal floor space and has a low connected load. It is an ideal choice for factories located in metro cities. The PV Series can mold a wide range of materials, including glass-filled varieties.
PVDL Series Vertical Locking Vertical Injection Moulding Machine
The PVDL Series is a vertical locking vertical injection molding machine designed for molding plastic components with metal or non-metal inserts, as well as over molding applications. It is available in locking sizes ranging from 30 tons to 90 tons, with the option of a single or double station slide for increased productivity. The machine is microprocessor controlled and features hydraulic locking with a strong mechanical structure, ensuring long life and trouble-free operations. Its capability for over molding makes it well-suited for manufacturing toothbrushes, tableware, and automotive products.
Which motor is used in an injection molding machine?
Servo motors are commonly used in injection molding machines. They are used as replacements for regular AC motors and can be employed in various drives of the machine, including pump motors and injection drives. Servo motors offer precise control and high efficiency, allowing for improved energy savings and more accurate positioning during the injection molding process. By utilizing servo motors, injection molding machines can achieve better repeatability, faster response times, and enhanced overall performance.
Advantages of Vertical Injection Moulding Machine
Vertical Injection Moulding Machines offer several advantages that make them suitable for certain applications. Here are some key advantages of using a Vertical Injection Moulding Machine:
Accessibility and Ease of Operation
The vertical configuration of the machine allows for easy access to the mould and the injection unit. This makes it convenient for mold changes, maintenance, and cleaning operations. Additionally, operators can visually monitor the moulding process more effectively.
They have a smaller footprint compared to horizontal machines, making them ideal for facilities with limited floor space. They require less floor area, allowing for efficient utilization of workspace.
Insert Moulding Capability
Vertical Injection Moulding Machines are well-suited for insert moulding applications. They can easily accommodate pre-formed inserts, such as metal components, during the moulding process. This enables the production of parts with precise positioning of inserts, offering enhanced functionality and design options.
Lower Energy Consumption
Vertical injection machines typically have smaller clamping units compared to horizontal machines, resulting in lower energy consumption during the moulding process. This can lead to cost savings and improved energy efficiency.
Flexibility in Mould Design
Vertical Injection Machines allow for flexibility in mould design, as the mould can be easily mounted on a rotary table or other indexing mechanisms. This enables the production of multi-component parts or parts with complex geometries.
Reduced Material Waste
Vertical machines have shorter melt flow paths, which can reduce material waste during the injection process. The shorter distance that the plastic travels results in less material loss and faster color or material changeovers.
Overall, the advantages of Vertical Injection Moulding Machines make them a preferred choice for specific applications that require space efficiency, insert moulding capabilities, and flexibility in mould design.
Vertical Injection Moulding Machine Applications
Vertical Injection Moulding Machines find applications in a variety of industries and can produce a wide range of products. Here are some common applications of Vertical Injection Moulding Machines:
- Electrical Components: Vertical Injection Moulding Machines are used to manufacture electrical components such as connectors, switches, sockets, and housings for electronic devices.
- Automotive Parts: Vertical injection moulding is suitable for producing automotive parts like interior components, dashboard panels, knobs, buttons, and door handles.
- Medical Devices: They are used to produce medical devices and components such as syringes, medical tubing, connectors, valves, and instrument handles.
- Consumer Goods: Vertical Moulding Machines is used for manufacturing consumer goods like plastic toys, kitchenware, cosmetic containers, household appliances, and personal care products.
- Industrial Components: Vertical machines are employed to produce industrial components such as seals, gaskets, caps, valves, and connectors for various industrial applications.
- Optical and Precision Parts: Vertical injection moulding is used for producing optical lenses, camera components, precision gears, and other parts that require high accuracy and tight tolerances.
- Aerospace Components: They are used in the aerospace industry for manufacturing components like connectors, sensor housings, brackets, and interior parts.
- Packaging Products: Vertical injection moulding is utilized to produce packaging products such as caps, closures, containers, and bottles.
- Sporting Goods: Vertical machines are used to manufacture sporting goods like golf club handles, tennis racket grips, and other sports equipment components.
- Custom Moulded Parts: Vertical injection moulding machines offer flexibility for producing custom-designed parts for specific applications in various industries.
These are just a few examples of the wide range of applications that can be achieved using Vertical Injection Moulding Machines. The versatility, precision, and efficiency of these machines make them suitable for diverse manufacturing needs.
Why Choose Us?
Pratishna Engineers Ltd. stands out as the leading vertical injection moulding machine manufacturers in India. Our primary focus is on ensuring the satisfaction and happiness of our buyers, as we believe that it brings manifold benefits to any company. We have streamlined the payment process, offering convenient options both offline and online. With a strong commitment to essential business values such as integrity, trustworthiness, and loyalty, we treat each customer and employee with utmost respect. Our machines are designed to cater to the diverse preferences of consumers across various market segments, showcasing exceptional performance and capability. If you are seeking a distributorship opportunity for injection molding machines with a renowned and reliable company, Pratishna Engineers Ltd., please feel free to contact us
Market Area of Pratishna Engineers Ltd.
Pratishna Engineers Ltd. Ltd is a prominent company in India that specializes in manufacturing, supplying, and exporting Vertical Injection Moulding Machines. We cater to a wide range of customers across various industries and are dedicated to ensuring their satisfaction by offering competitive market prices. Our products are manufactured, supplied, and marketed to cities all over India, and we also export to Europe, the Middle East, and Africa: –
Pratishna Engineers Ltd. Supplying to these Indian Cities: –
Ahmedabad | Indore | Pune | Ludhiana | Surat | Delhi | Kolkata | Noida | Mumbai | Chennai | Jaipur | Gurugram | Hyderabad | Bangalore | Vadodara | Faridabad | Rajkot
Pratishna Engineers Ltd. Exporting to these Countries: –
Netherlands | Mexico | Kenya | Tanzania | Oman | USA | Poland | Italy | Nigeria | Indonesia | United Kingdom | Malaysia | Sri Lanka | Australia | Qatar | Spain | Canada | Uganda | Maldives | Saudi Arabia | United Arab Emirates | Germany | Djibouti | Mauritius