If you’re looking to reduce electricity bills, speed up production, and lower noise on your factory floor — a servo-driven injection moulding machine is the upgrade you need. At Pratishna Engineers, we supply servo systems engineered for plastic part precision, energy savings, and repeatable performance, trusted by leading manufacturers in Mumbai.
What is a Servo Injection Moulding Machine?
A servo injection moulding machine uses servo motors to control hydraulic pumps or electric actuators, offering precise control over speed, pressure, and injection timing. This results in faster cycles, less power usage, and lower operating noise compared to conventional hydraulic systems.
Why Mumbai Industries Prefer Servo-Driven Machines
Mumbai’s manufacturing sector — from FMCG and packaging to automotive and home appliances — is moving toward automation, cost control, and compact machinery. Servo injection moulding machines are in high demand because they:
- 🔋 Use 30–60% less power than hydraulic machines
- 💨 Deliver faster and smoother cycles
- 📉 Lower maintenance costs due to minimal oil heating
- 🏭 Run quieter in compact factory floors with minimal cooling needs
- 💰 Improve ROI in plants running 2 or 3 production shifts daily
FAQs & Market Trends Around Servo Injection Machines in 2025
Common Questions:
- “How much energy can I actually save with a servo machine?”
- “Is servo suitable for high-volume moulding?”
- “Can I retrofit my existing hydraulic machine with a servo system?”
- “What is the price difference between servo and standard models?”
2025 Trends in Servo Technology:
- 🔄 Servo-hybrid combinations gaining popularity for medium to heavy-duty use
- 📊 Smart PLC + servo integration for data logging & predictive alerts
- 🌡️ Lower oil temperature = longer oil & component life
- 🌍 High demand from export-focused units needing CE + energy certifications
➡️ In the next section, we’ll break down how Pratishna Engineers’ servo machines help Mumbai manufacturers maximize efficiency without compromising on output.
How Pratishna Engineers Delivers High-Performance Servo Moulding Machines
At Pratishna Engineers, we build servo-driven injection moulding machines optimized for:
- ✅ Power savings (30–60% vs hydraulic)
- ✅ Faster cycle times (shorter response lag)
- ✅ Quieter operation (ideal for closed spaces)
- ✅ Lower oil consumption + maintenance
- ✅ Smart PLC logic with digital diagnostics
All servo machines are custom-configured based on:
- Tonnage requirement
- Mould complexity
- Shot size
- Factory load capacity
- Cooling system compatibility
Whether you’re in plastic caps, home goods, medical parts, or automotive trims, our machines deliver high-output at low cost per shot.
Top Use Cases for Servo Machines in Mumbai
| Industry | Example Products | Advantage of Servo |
|---|---|---|
| 🧴 FMCG & Packaging | Caps, lids, containers | Faster cycle + reduced energy |
| 🛠️ Consumer Durables | Remote covers, buckets | Consistent wall thickness |
| 🚗 Auto Components | Trim, knobs, plastic parts | Repeatable precision |
| 🧪 Pharma | Syringes, stoppers | Cleanroom compatibility |
| 💡 Electricals | Junction boxes, plugs | Tight moulding tolerances |
Available Servo Models – Machine Types
All core machine types are available with full servo integration:
| Machine Type | Servo Option Available | Learn More |
|---|---|---|
| Horizontal Machines | ✔️ Yes – 80T to 450T | 🔗 |
| Vertical Machines | ✔️ Yes – 25T to 100T | 🔗 |
| PET Preform Machines | ✔️ Yes – 100T to 220T | 🔗 |
| Hybrid Models | ✔️ Yes – Servo + Hydraulic combo | 🔗 |
| Two-Platen Machines | ✔️ Optional – Large part production | 🔗 |
Control Systems Include:
- Smart touchscreen PLC
- Customisable injection profile
- Auto-error alerts
- Data export port (USB/LAN)
- Energy meter display for cycle-based cost analysis
Case Study – Servo Upgrade for a Dombivli-Based Packaging Unit
Problem:
A small-scale FMCG packaging unit was operating with a traditional hydraulic machine, facing high electricity bills and inconsistent cycle time.
Solution:
Pratishna installed a 130-ton servo horizontal moulding machine with auto loader and PLC output counter.
Outcome:
- 🔋 38% drop in power bills
- 💡 Reduced oil temp = longer machine life
- 🎯 Higher moulding consistency → 0% rejection in 3 weeks
- 🧾 Payback in under 13 months
Servo vs Hydraulic – Which One is Right for You?
| Feature | Servo-Driven | Hydraulic |
|---|---|---|
| Power Savings | 30–60% lower | Higher power draw |
| Cycle Repeatability | Excellent | Moderate |
| Oil Heating | Low | High (needs more cooling) |
| Maintenance | Low | High (pump wear) |
| Initial Cost | Slightly higher | Lower upfront |
| Long-Term ROI | Faster | Slower |
🧭 Tip:
If your operation runs multiple shifts, tight tolerances, or you’re facing power cost concerns, go with servo.
Why Mumbai Manufacturers Trust Pratishna for Servo Machines
- ⚙️ 30+ years of plastics machine expertise
- 💡 Real-time data tracking with smart PLCs
- 🔩 Local service in Mumbai, Vasai, Navi Mumbai
- 📦 In-stock servo models for fast delivery
- 🌍 CE-ready for exports + documentation
- 🧰 Spare parts, tooling, and AMC kits available
Whether you’re upgrading from hydraulic or starting fresh, Pratishna’s servo machines deliver low-cost-per-shot performance — consistently.
Delivery, Setup & Local Service in Mumbai
At Pratishna Engineers, we support every servo machine sale with:
- 🚛 Fast delivery to Mumbai, Thane, Vasai, Navi Mumbai, and PAN India
- 🧰 On-site installation + PLC configuration
- 📄 Support documents: load specs, wiring layout, energy meter settings
- 👷 Operator training on servo cycle setup + troubleshooting
- 🛠️ AMC packages, spare parts, and priority service response
We ensure your servo system is production-ready from Day 1 — with local support to back it.
Buyer Tip – How to Select the Right Servo Injection Machine
Before buying, ask:
- ✅ What’s your average shot weight and cycle time goal?
- ✅ How many shifts per day do you operate?
- ✅ Do you plan to integrate robotics or automation later?
- ✅ How important is energy efficiency in your ROI calculation?
- ✅ Are your power bills rising with hydraulic systems?
If you’re unsure, our engineers will match you with the right servo model and help estimate your energy savings.
📞 Request a no-obligation consultation now
Voice Search Optimized FAQs
Q1. What is a servo-driven injection moulding machine?
It’s a plastic moulding machine that uses servo motors to control pressure and speed, improving efficiency and precision while reducing power usage.
Q2. How much energy can a servo moulding machine save?
Servo machines typically use 30–60% less electricity compared to standard hydraulic systems.
Q3. What is the cost difference between servo and hydraulic machines?
Servo machines cost around 15–20% more upfront, but offer better ROI in the long term due to energy savings and lower maintenance.
Q4. Is a servo machine good for high-volume production?
Yes, servo systems are ideal for multi-shift, high-output environments thanks to repeatable cycle times and lower downtime.
Q5. Can I run recycled plastic in a servo machine?
Absolutely. With the right screw/barrel configuration, servo machines can process virgin or regrind materials efficiently.
Q6. Are servo machines noisy like hydraulic systems?
No — they are significantly quieter, making them better for indoor or clean production environments.
Q7. Do servo machines need oil cooling?
Less than hydraulics — servo motors generate less oil heat, reducing cooling costs and increasing oil life.
Q8. Are spare parts and service available in Mumbai?
Yes. We stock servo parts and offer full AMC and on-site support throughout Mumbai and nearby regions.
Get Pricing, Energy Comparison & Machine Demo
Want to calculate your energy savings or schedule a machine walkthrough?
🎯 Request a Quote with Energy Breakdown »
📊 Compare Servo Models by Tonnage »
🎥 Book a Demo with Real-Time Energy Display »
📞 Get complete machine + power comparison in under 24 hours.
Summary – Smarter Moulding Starts with Servo
Servo-driven injection moulding is no longer a luxury — it’s a necessity for:
- ⚙️ Precision
- 💡 Energy efficiency
- 📉 Operational savings
- 🏭 Quiet, clean, compact production
Whether you’re scaling or upgrading, Pratishna’s servo machines deliver smarter ROI — shift after shift.
💡 Ready to mould smarter? Start with Pratishna.