Vertical Locking Vertical Injection Sliding Double Station
Manufacturer of Injection Sliding Double Station, Principle of Injection Sliding Double Station,
Vertical Locking Vertical Injection Sliding Double Station Supplier, Injection Sliding Double Station Manufacturers in India
Introduction to Vertical Locking Vertical Injection Sliding Double Station
Pratishna Engineers Ltd. is at the forefront of manufacturing and exporting state-of-the-art Vertical Locking Vertical Injection Sliding Double Stations to customers worldwide. As one of the largest vertical Injection sliding double station manufacturers, we take pride in offering top-quality moulding machines that meet the highest standards by delivering Clamping Force of 30 to 60 Ton. Based in Mumbai, India, Pratishna Engineers Ltd. has gained a reputation as a leading exporter of Industrial Vertical Locking Vertical Injection Sliding Double Stations.
Being one of the top 10 injection molding machine manufacturers in India, we offer a comprehensive solution for all your plastic injection moulding needs. From concept design to final production, our expert team ensures every step of the process is handled with precision and efficiency. By providing a range of services under one roof, we simplify the manufacturing journey, saving you time and resources.
Pratishna Engineers Ltd. specializes in manufacturing specialized Vertical Locking Vertical Injection Sliding Double Stations that are capable of producing superior quality plastic parts and products. Whether you require precise components or intricate designs, our machines are designed to deliver exceptional results. Trust Pratishna Engineers Ltd. to provide you with cutting-edge technology and reliable equipment that will elevate your plastic injection moulding capabilities.
What is Vertical Locking Vertical Injection Sliding Double Station?
A Vertical Locking Vertical Injection Sliding Double Station machine is a type of plastic injection molding machine that combines vertical clamping with a vertical injection unit and incorporates a sliding mechanism. This machine is precisely designed to accommodate plastic components that need metal or non-metal inserts, as well as for over molding applications. The VRT series of Plastic Injection Molding Machines is available in different locking sizes, ranging from 50 tons to 250 tons. It offers the option of a single or double station slide, which enhances productivity by allowing for simultaneous injection and mold opening/closing operations.
The machine is equipped with a microprocessor control system, ensuring precise control over the injection process. The hydraulic locking mechanism, combined with a strong mechanical structure, provides durability and trouble-free operation, ensuring a long machine life. One of the key benefits of this machine is its capability for over molding, which involves molding one material over another. This makes the machine well-suited for the production of toothbrushes, tableware, and various automotive products.
Overall, the Vertical Locking Vertical Injection Sliding Double Station machine offers versatility, productivity, and durability. Its ability to handle metal or non-metal inserts, along with the option for over molding, makes it suitable for a wide range of applications in industries such as dental care, tableware manufacturing, and automotive component production.
Vertical Locking Vertical Injection Sliding Double Station Specifications
The specifications table highlight the capacity, clamping force, machine structure, machine series, materials it can handle and power requirements of the Vertical Locking Vertical Injection Sliding Double Station offered by Pratishna Engineers Ltd.: –
|Product Name||Vertical Locking Vertical Injection Sliding Double Station|
|Capacity||30 to 130 Ton|
|Automation Grade||Automatic Microprocessor controlled|
|Clamping Force||30 to 130 Ton|
|Machine Structure||Vertical Locking & Vertical Injection Moulding Machine with sliding station|
|Machine Series||VRT series Plastic Injection Molding Machines|
|Raw Material||PE-PVC- HDPE- PP-PC & Engineering Plastics|
|Power||10 TO 50 HP|
Vertical Locking Vertical Injection Sliding Double Station Price
If you are looking to purchase Vertical Locking Vertical Injection Sliding Double Station, it’s important to know the current market price.
Pratishna Engineers Ltd. offers the best and affordable price in the market listed below: –
|Vertical Locking Vertical Injection Sliding Double Station||Rs 12 Lakhs / Piece|
Working Principle of Vertical Locking Vertical Injection Sliding Double Station
The working principle of a Vertical Locking Vertical Injection Sliding Double Station machine combines vertical clamping with a vertical injection unit and incorporates a sliding mechanism for increased productivity. Here is a brief detail of its working principle:
- Clamping: The machine’s vertical clamping mechanism securely holds the mold in a vertical position. The mold typically consists of two halves, an upper and a lower, which are mounted onto the machine.
- Injection Unit: The vertical injection unit of the machine is responsible for melting the raw material, typically plastic resin or pellets, and injecting it into the mold cavity. The injection unit is positioned vertically, allowing the molten material to flow into the mold from a vertical direction.
- Sliding Mechanism: The machine is equipped with a sliding mechanism that enables the movement of the mold in and out of the clamping area. This sliding mechanism allows for simultaneous operations of injection and mold opening/closing, improving productivity by reducing cycle times.
- Injection Process: The raw material is fed into a heated barrel, where it is melted by the rotation of a screw. Once the material reaches the desired melting point, the injection unit pushes it into the mold cavity through a nozzle. The molten material fills the cavity, conforming to the shape of the mold and forming the desired product.
- Cooling and Solidification: After the molten material is injected into the mold cavity, it starts to cool and solidify. Cooling can be accelerated by the circulation of cooling water or air through the mold. This process ensures that the material takes on the desired shape and solidifies into a stable form.
- Sliding Movement: Once the material has completely solidified, the sliding mechanism moves the mold out of the clamping area, allowing for easy ejection of the finished product. The sliding movement also prepares the machine for the next injection cycle.
- Mould Opening and Ejection: With the mold moved out of the clamping area, the mold halves separate, and the finished product is ejected. This can be done manually or with the assistance of ejector pins or plates that push the product out of the mold cavity.
The working principle of a Vertical Locking Vertical Injection Sliding Double Station machine enables efficient and precise molding processes. The combination of vertical clamping, vertical injection, and the sliding mechanism enhances productivity by reducing cycle times and facilitating easy mold opening and ejection. This makes the machine suitable for applications where high productivity and fast turnaround are crucial factors.
Advantages of Vertical Locking Vertical Injection Sliding Double Station
The Vertical Locking Vertical Injection Sliding Double Station machine offers several advantages over traditional injection molding machines. Here are some key advantages:
The machine’s vertical locking and vertical injection configuration offer design flexibility for complex parts. It allows the molding of components with metal or non-metal inserts, as well as the option for over molding, which expands the range of possible product designs and functionalities.
Precise Control and Consistency
The microprocessor-controlled system ensures accurate control over the injection process, resulting in consistent part quality and dimensional accuracy. This leads to reduced rejects and improved overall production efficiency.
The sliding double station design allows for simultaneous operations of injection and mold opening/closing, reducing cycle times and increasing productivity. This results in higher output and faster production turnaround.
Durability and Longevity
The hydraulic locking mechanism, combined with a strong mechanical structure, provides durability and trouble-free operation, ensuring a long machine life. This enhances the reliability and longevity of the machine, reducing downtime and maintenance costs.
Ease of OperationProductivity
The machine is designed for ease of operation, with user-friendly interfaces and intuitive controls. It facilitates quick setup, adjustment of process parameters, and monitoring of production progress.
Enhanced Mold Protection
The vertical locking configuration minimizes the risk of mold damage during the injection process. With no horizontal movement or stress applied to the mold, the machine ensures better mold longevity and reduces maintenance and repair costs.
Reduced Assembly Requirements
The option for over molding removes the need for additional assembly steps, as multiple materials or components can be moulded together in a single operation. This streamlines the production process and reduces assembly time and costs.
The combination of increased productivity, design flexibility, and efficient use of space makes the machine cost-effective for manufacturers. It allows for higher production volumes, reduced operational costs, and improved overall profitability.
The Vertical Locking Vertical Injection Sliding Double Station machine provides advantages in terms of productivity, design flexibility, space efficiency, and overall cost-effectiveness.
Vertical Locking Vertical Injection Sliding Double Station Applications
The Vertical Locking Vertical Injection Sliding Double Station machine finds applications in various industries due to its versatility and unique capabilities. Here are some common applications where this machine is used:
- Automotive Industry: Vertical Locking Vertical Injection Sliding Double Station machine is employed in the automotive sector for producing components such as dashboard panels, interior trim parts, door handles, and small engine parts.
- Consumer Electronics: The machine is utilized in the production of electronic components and devices, including connectors, switches, control panels, and small parts for consumer electronic products.
- Tableware Manufacturing: Vertical Locking Vertical Injection Sliding Double Station machine is used to produce various tableware items such as cutlery handles, cups, plates, and bowls.
- Toothbrush Manufacturing: The machine is well-suited for toothbrush production, enabling the molding of toothbrush handles and incorporating bristles or other components.
- Aerospace: Vertical Locking Vertical Injection Sliding Double Station machine is employed in the aerospace industry for producing small to medium-sized components used in aircraft interiors, including brackets, fasteners, and instrument panel parts.
- Housewares: The machine is suitable for manufacturing various household items like knobs, handles, storage containers, and decorative pieces.
- Toys and Games: Vertical Locking Vertical Injection Sliding Double Station machine finds application in the production of plastic toy components, game pieces, and novelty items.
- Industrial Equipment: The machine is used for producing components for industrial equipment, including handles, grips, fittings, and enclosures.
- Sports and Recreation: Vertical Locking Vertical Injection Sliding Double Station machine is utilized for manufacturing components of sporting goods and recreational equipment, including handles, grips, and protective gear.
The Vertical Locking Vertical Injection Sliding Double Station machine offers versatility, productivity, and design flexibility, making it a valuable tool in the manufacturing of a wide range of products in different industries.
Why Choose Us?
Pratishna Engineers Ltd. stands out as the leading Vertical Locking Vertical Injection Sliding Double Station manufacturers in India. Our primary focus is on ensuring the satisfaction and happiness of our buyers, as we believe that it brings manifold benefits to any company. We have streamlined the payment process, offering convenient options both offline and online. With a strong commitment to essential business values such as integrity, trustworthiness, and loyalty, we treat each customer and employee with utmost respect. Our machines are designed to cater to the diverse preferences of consumers across various market segments, showcasing exceptional performance and capability. If you are seeking a distributorship opportunity for injection molding machines with a renowned and reliable company, Pratishna Engineers Ltd., please feel free to contact us
Market Area of Pratishna Engineers Ltd.
Pratishna Engineers Ltd. Ltd is a prominent company in India that specializes in manufacturing, supplying, and exporting Vertical Locking Vertical Injection Sliding Double Stations. We cater to a wide range of customers across various industries and are dedicated to ensuring their satisfaction by offering competitive market prices. Our products are manufactured, supplied, and marketed to cities all over India, and we also export to Europe, the Middle East, and Africa: –
Pratishna Engineers Ltd. Supplying to these Indian Cities: –
Ahmedabad | Indore | Pune | Ludhiana | Surat | Delhi | Kolkata | Noida | Mumbai | Chennai | Jaipur | Gurugram | Hyderabad | Bangalore | Vadodara | Faridabad | Rajkot
Pratishna Engineers Ltd. Exporting to these Countries: –
Netherlands | Mexico | Kenya | Tanzania | Oman | USA | Poland | Italy | Nigeria | Indonesia | United Kingdom | Malaysia | Sri Lanka | Australia | Qatar | Spain | Canada | Uganda | Maldives | Saudi Arabia | United Arab Emirates | Germany | Djibouti | Mauritius