Vertical Locking Horizontal Injection Moulding Machine
Manufacturer of Injection Moulding Machine, Principle of Injection Moulding Machine,
Vertical Locking Horizontal Injection Moulding Machine Supplier, Injection Moulding Machine Manufacturers in India
Introduction to Vertical Locking Horizontal Injection Moulding Machine
Pratishna Engineers Ltd. is at the forefront of manufacturing and exporting state-of-the-art Vertical Locking Horizontal Injection Moulding Machines to customers worldwide. As one of the largest vertical injection moulding machine manufacturers, we take pride in offering top-quality moulding machines that meet the highest standards by delivering Clamping Force of 30 to 60 Ton. Based in Mumbai, India, Pratishna Engineers Ltd. has gained a reputation as a leading exporter of Industrial Vertical Locking Horizontal Injection Moulding Machines.
Being one of the top 10 injection molding machine manufacturers in India, we offer a comprehensive solution for all your plastic injection moulding needs. From concept design to final production, our expert team ensures every step of the process is handled with precision and efficiency. By providing a range of services under one roof, we simplify the manufacturing journey, saving you time and resources.
Pratishna Engineers Ltd. specializes in manufacturing specialized Vertical Locking Horizontal Injection Moulding Machines that are capable of producing superior quality plastic parts and products. Whether you require precise components or intricate designs, our machines are designed to deliver exceptional results. Trust Pratishna Engineers Ltd. to provide you with cutting-edge technology and reliable equipment that will elevate your plastic injection moulding capabilities.
What is a Vertical Locking Horizontal Injection Moulding Machine?
A Vertical Locking Horizontal Injection Moulding Machine is a type of injection moulding machine that combines vertical injection molding with vertical clamping and a horizontal injection unit. This configuration is precisely designed to reduce the overall height of the machine when higher tonnage is essential. The vertical clamping mechanism allows for the mold to be mounted vertically, while the horizontal injection unit injects the molten material into the mold cavity. This setup offers several advantages.
Initially, it reduces the height of the machine, making it more compact and space-efficient, particularly in applications where vertical space is limited. Moreover, it enables the production of parts through insert molding and over molding techniques. Insert molding involves placing pre-inserted components, such as metal or plastic inserts, into the mold cavity, which are then encapsulated by the injected material. Over molding, on the other hand, involves molding one material over another, creating composite parts. These techniques provide design flexibility and reduce the risk of mold damages during production. Lastly, the machine can be equipped with continuous automatic insert molding attachments, allowing for high productivity and efficient production processes. This feature enables the machine to seamlessly integrate the insert molding process, enhancing production speed and overall productivity.
Overall, the vertical injection moulding machines offer a versatile and efficient solution for manufacturing complex parts with insert molding or over molding requirements. It allows for greater design freedom, reduced mold damage risks, and increased productivity, making it a valuable option in various industries.
Vertical Locking Horizontal Injection Moulding Machine Specifications
The specifications table highlight the capacity, clamping force, machine structure, machine series, materials it can handle and power requirements of the Vertical Locking Horizontal Injection Moulding Machine offered by Pratishna Engineers Ltd.: –
|Product Name||Vertical Locking Horizontal Injection Moulding Machine|
|Capacity||30 to 60 Ton|
|Automation Grade||Automatic Microprocessor Controlled|
|Clamping Force||30 to 60 Ton|
|Machine Structure||Vertical Locking & Horizontal Injection Molding Machine|
|Machine Series||VRT Series Plastic Injection Molding Machine|
|Raw Material||HDPE-PE-PVC- PP- PC|
|Power||10 TO 50 HP|
Vertical Locking Horizontal Injection Moulding Machine Price
If you are looking to purchase a Vertical Locking Horizontal Injection Moulding Machine, it’s important to know the current market price.
Pratishna Engineers Ltd. offers the best and affordable price in the market listed below: –
|Vertical Locking Horizontal Injection Moulding Machine||Rs 9 Lakhs / Piece|
Working Principle of Vertical Locking Horizontal Injection Moulding Machine
Vertical Locking Horizontal Injection Moulding Machine working principle combines the concepts of vertical clamping and horizontal injection to achieve efficient and precise moulding processes. Here is a brief overview of vertical injection moulding machine working:Pratishna Engineers Ltd. offers the best and affordable price in the market listed below: –
- Clamping: The machine’s vertical clamping mechanism securely holds the mould in a vertical position. The mould usually consists of two halves, an upper and a lower, which are mounted onto the machine.
- Injection Unit: The horizontal injection unit of the machine is liable for melting the raw material, typically plastic resin or pellets, and injecting it into the mould cavity. The injection unit is positioned horizontally, allowing the molten material to flow into the mould from a horizontal direction.
- Injection Process: The raw material is fed into a heated barrel, where it is melted by the rotation of a screw. Once the material reaches the desired melting point, the injection unit pushes it into the mould cavity through a nozzle. The molten material fills the cavity, conforming to the shape of the mould and forming the desired product.
- Cooling and Solidification: After the molten material is injected into the mould cavity, it starts to cool and solidify. Cooling can be accelerated by the circulation of cooling water or air through the mould. This process ensures that the material takes on the desired shape and solidifies into a stable form.
- Mould Opening and Ejection: Once the material has completely solidified, the mould opens, and the finished product is ejected. This can be done manually or with the assistance of ejector pins or plates that push the product out of the mould cavity.
The working principle of a Vertical Locking Horizontal Injection Moulding Machine allows for precise control over the injection process and efficient production of moulded parts. The combination of vertical clamping and horizontal injection provides advantages such as reduced machine height, ease of insert molding or over molding, and the potential for continuous automatic insert molding attachments.
Advantages of Vertical Locking Horizontal Injection Moulding Machine
The Vertical Locking Horizontal Injection Moulding Machine offers several advantages over traditional injection moulding machines. Here are some key advantages:
The combination of vertical clamping and horizontal injection enables greater design flexibility. It simplifies the process of insert molding and over molding, allowing for the incorporation of pre-inserted components or multiple materials into the final product. This opens up possibilities for complex and customized part designs.
Reduced Machine Height
The vertical clamping and horizontal injection configuration of this machine design allows for a reduced overall machine height. This is mainly beneficial in applications where vertical space is limited or when working with taller molds.
Minimized Risk of Mold Damage
With the vertical locking horizontal injection setup, the mold remains in a fixed vertical position during the injection process. This reduces the risk of damage to the mold, as there is no horizontal movement or stress applied to the mold during the injection stage. This results in improved mold longevity and reduced maintenance costs.
Precise and Consistent Moulding
Vertical Locking Horizontal Injection Moulding Machine offers precise control over the injection process, ensuring accurate filling of the mold cavity and consistent part quality. This results in reduced rejects and improved production efficiency.
The machine is equipped with continuous automatic insert molding attachments, which enable high productivity by seamlessly integrating the insert molding process. This feature allows for efficient production with minimal downtime between molding cycles.
The vertical clamping and horizontal injection configuration of the machine result in a compact footprint. This makes it more space-efficient, allowing for better utilization of floor space in the production facility.
Ease of Operation
Vertical Locking Horizontal Injection Moulding Machine is designed for ease of operation, with user-friendly interfaces and intuitive controls. Operators can quickly set up the machine, adjust process parameters, and monitor production progress.
The Vertical Locking Horizontal Injection Moulding Machine combines the advantages of both vertical and horizontal configurations, providing enhanced design flexibility, reduced risk of mold damage, improved productivity, and efficient use of space. These advantages make it a valuable option for various industries requiring complex molding processes and high-quality products.
Vertical Locking Horizontal Injection Moulding Machine Applications
Vertical Locking Horizontal Injection Moulding Machines are versatile and find applications across various industries. Here are some common applications where these machines are used:
- Electronics: These machines are employed in the electronics industry to manufacture components such as connectors, housings, switches, and small parts for consumer electronic devices.
- Automotive: Vertical Locking Horizontal Injection Moulding Machines are utilized in the automotive industry for producing components like interior trim parts, dashboard panels, door handles, and small engine parts.
- Medical: Vertical Locking Injection Moulding Machines are used to manufacture medical devices and components, including syringe parts, inhalers, connectors, and medical instrument handles.
- Consumer Goods: Vertical Locking Moulding Machines find application in the production of various consumer goods, such as household appliances, kitchenware, personal care products, and toys.
- Electrical: Vertical Locking Horizontal Injection Moulding Machines are employed in the electrical industry for manufacturing electrical connectors, switches, sockets, and other electrical components.
- Industrial Equipment: These machines find application in the production of industrial equipment components, including handles, knobs, enclosures, and fittings.
- Aerospace: Vertical Locking Horizontal Injection Moulding Machines are utilized in the aerospace industry to manufacture components such as brackets, interior parts, and small aircraft parts.
- Sports and Recreation: These machines find application in the production of sports and recreational equipment components, such as handles, grips, and protective gear.
- Telecommunications: These machines are employed in the telecommunications industry for manufacturing components like connectors, housings, and antenna parts.
- Plumbing and Sanitary: Vertical Locking Horizontal Injection Moulding Machines find application in the plumbing and sanitary industry for producing pipe fittings, valves, faucets, and bathroom accessories.
- Industrial Automation: These Moulding Machines are employed in the production of components for industrial automation systems, including sensors, connectors, and control device parts.
These are just a few examples of the wide range of applications where Vertical Locking Horizontal Injection Moulding Machines are utilized. With their versatility and flexibility, these machines contribute to the production of high-quality components in various industries.
Why Choose Us?
Pratishna Engineers Ltd. stands out as the leading injection moulding machine manufacturers in India. Our primary focus is on ensuring the satisfaction and happiness of our buyers, as we believe that it brings manifold benefits to any company. We have streamlined the payment process, offering convenient options both offline and online. With a strong commitment to essential business values such as integrity, trustworthiness, and loyalty, we treat each customer and employee with utmost respect. Our machines are designed to cater to the diverse preferences of consumers across various market segments, showcasing exceptional performance and capability. If you are seeking a distributorship opportunity for injection molding machines with a renowned and reliable company, Pratishna Engineers Ltd., please feel free to contact us
Market Area of Pratishna Engineers Ltd.
Pratishna Engineers Ltd. Ltd is a prominent company in India that specializes in manufacturing, supplying, and exporting Vertical Locking Horizontal Injection Moulding Machines. We cater to a wide range of customers across various industries and are dedicated to ensuring their satisfaction by offering competitive market prices. Our products are manufactured, supplied, and marketed to cities all over India, and we also export to Europe, the Middle East, and Africa: –
Pratishna Engineers Ltd. Supplying to these Indian Cities: –
Ahmedabad | Indore | Pune | Ludhiana | Surat | Delhi | Kolkata | Noida | Mumbai | Chennai | Jaipur | Gurugram | Hyderabad | Bangalore | Vadodara | Faridabad | Rajkot
Pratishna Engineers Ltd. Exporting to these Countries: –
Netherlands | Mexico | Kenya | Tanzania | Oman | USA | Poland | Italy | Nigeria | Indonesia | United Kingdom | Malaysia | Sri Lanka | Australia | Qatar | Spain | Canada | Uganda | Maldives | Saudi Arabia | United Arab Emirates | Germany | Djibouti | Mauritius