PV Series Plastic Injection Molding Machine
Manufacturer of Injection Moulding Machine, Principle of Injection
Moulding Machine, PV Series Plastic Injection Molding Machine Supplier, Injection Moulding Machine Manufacturers in India
Introduction to PV Series Plastic Injection Molding Machine
Pratishna Engineers Ltd. is at the forefront of manufacturing and exporting state-of-the-art PV Series Plastic Injection Molding Machines to customers worldwide. As one of the largest vertical injection molding machine manufacturers, we take pride in offering top-quality moulding machines that meet the highest standards by delivering exceptional results. Based in Mumbai, India, Pratishna Engineers Ltd. has gained a reputation as a leading exporter of Industrial PV Series Plastic Injection Molding Machines.
Being one of the top 10 injection molding machine manufacturers in India, we offer a comprehensive solution for all your plastic injection moulding needs. From concept design to final production, our expert team ensures every step of the process is handled with precision and efficiency. By providing a range of services under one roof, we simplify the manufacturing journey, saving you time and resources.
Pratishna Engineers Ltd. specializes in manufacturing specialised PV Series Plastic Injection Molding Machines that are capable of producing 30 to 60 Ton, superior quality plastic parts and products. Whether you require precise components or intricate designs, our machines are designed to deliver exceptional results. Trust Pratishna Engineers Ltd. to provide you with cutting-edge technology and reliable equipment that will elevate your plastic injection moulding capabilities.
What is a PV Series Plastic Injection Molding Machine?
The PV Series Plastic Injection Molding Machine is an industrial locking injection molding machine specifically designed for the mass production of smaller components. It is fortified with a multi-cavity mold and operates fully automatically, eliminating the need for human operators. The machine incorporates a microprocessor and proportional flow/pressure hydraulics to ensure consistent repeatability and a high production rate, while minimizing rejected parts.
The PV Series is available in three sizes: PV 30, PV 40, and PV 60, with shot capacities ranging from 60 grams to 150 grams. It has the capability to mold various types of materials, including glass-filled varieties. Additionally, this machine requires minimal floor space and has a low connected load, making it an ideal choice for factories located in metropolitan cities.
PV Series Plastic Injection Molding Machine Specification
The specifications table highlight the capacity, clamp style, clamping force, machine structure, machine series, materials it can handle, maximum injection pressure, and power requirements of the PV Series Plastic Injection Molding Machine offered by Pratishna Engineers Ltd.: –
|Product Name||PV Series Plastic Injection Molding Machine|
|Capacity||30 to 60 Ton|
|Clamping Force||30 to 60 Ton|
|Machine Structure||Horizontal Locking & PV Series Plastic Injection Molding Machine|
|Machine Series||PV series Plastic Injection Molding Machines|
|Automation Grade||Automatic Microprocessor Controlled|
|Power||10 TO 50 HP|
Vertical Injection Molding Machine Price
If you are looking to purchase a PV Series Plastic Injection Molding Machine, it’s important to know the current market price.
Pratishna Engineers Ltd. offers the best and affordable price in the market listed below: –
|PV Series Plastic Injection Molding Machine||Rs 11.50 Lakhs / Piece|
Working Principle of PV Series Plastic Injection Molding Machine
The working principle of the PV Series Plastic Injection Molding Machine follows a specific process to produce plastic components. Here is a step-by-step explanation:
- Clamping: The machine’s mold clamping unit firmly holds the two halves of the mold together, safeguarding they do not separate during the injection process. This clamping force is applied hydraulically or mechanically, depending on the machine’s design.
- Injection: The plastic material, in the form of pellets or granules, is fed into a heated barrel. Inside the barrel, a reciprocating screw moves forward, melting the plastic due to heat generated by electric heaters. As the screw revolves, it also acts as a piston to push the molten plastic forward.
- Injection Unit: The molten plastic is injected into the mold cavity through a nozzle and sprue. The injection unit maintains precise control over the injection pressure, speed, and volume of the plastic material. This control ensures constant and accurate filling of the mold cavities.
- Cooling and Solidification: Once the mold cavity is filled with the molten plastic, the cooling process begins. Cooling channels within the mold assist in dissipating heat from the plastic, causing it to solidify and take the shape of the mold cavity.
- Ejection: After the plastic has solidified, the clamping unit opens, and ejector pins or plates push the moulded component out of the mold cavity. The ejection structure ensures proper removal of the component without causing any damage.
- Recycling: Any excess or unused plastic material in the barrel can be recycled and reused for future molding processes. This reduces material waste and improves efficiency.
- Repeat: The machine repeats this cycle for the production of multiple components. The process continues until the desired number of components has been manufactured.
Throughout the process, the PV Series Plastic Injection Molding Machine utilizes a microprocessor to control and monitor various parameters, such as temperature, pressure, and timing. This ensures consistent and reliable production, high production rates, and minimal rejection rates.
Advantages of PV Series Plastic Injection Molding Machine
The PV Series Plastic Injection Molding Machine offers several advantages that make it a preferred choice for mass production of smaller components. Here are some key advantages:
Ease of Operation
The PV Series machine’s fully automatic operation eliminates the need for constant manual intervention, reducing operator fatigue and improving overall safety.
High Production Efficiency
The fully automatic and operator-less operation ensures a high production rate, reducing labour costs and increasing overall productivity. Its proportional flow/pressure hydraulics and microprocessor control contribute to consistent repeatability, minimizing production variations.
Consistent Quality and Repeatability
The machine’s precise control over parameters such as temperature, pressure, and timing ensures consistent quality of moulded components. This repeatability is crucial for maintaining product consistency and meeting customer requirements.
Multi-Cavity Mold Capability
With the ability to accommodate multi-cavity molds, the machine enables the production of multiple components in each cycle. This significantly increases production output and efficiency, reducing overall manufacturing time.
The machine’s proportional flow/pressure hydraulics help optimize energy consumption by delivering the required hydraulic power on demand. This reduces energy wastage and operational costs.
Versatile Material Compatibility
The PV Series Plastic Injection Molding Machine is capable of molding various types of materials, including glass-filled varieties. This versatility allows manufacturers to produce components with different material properties to meet specific requirements.
Reduced Reject Rates
The precise control and consistency provided by the machine’s microprocessor and hydraulics contribute to minimal reject rates. This leads to cost savings by reducing material waste and rework.
In summary, the PV Series Plastic Injection Molding Machine offers high production efficiency, consistent quality, multi-cavity mold capability, compact design, energy efficiency, material versatility, reduced reject rates, and ease of operation. These advantages make it an ideal choice for manufacturers seeking reliable and efficient mass production of smaller components.
PV Series Plastic Injection Molding Machine Applications
The PV Series Plastic Injection Molding Machine finds applications in various industries due to its versatility and capability to produce smaller components. Some common applications include:
- Automotive Industry: PV Series Plastic Injection Molding Machine is used to manufacture components such as interior trim, dashboards, door panels, knobs, handles, and small engine parts.
- Electronics and Electrical Industry: It is employed in producing components like connectors, switches, housings for electronic devices, electrical enclosures, and small circuitry components.
- Packaging Industry: PV Series Machine is used for producing caps, closures, containers, and other packaging components used in the food and beverage, pharmaceutical, and consumer goods sectors.
- Consumer Goods Industry: The machine is utilized in producing various consumer goods such as toys, household appliances, small appliances, and personal care products.
- Industrial Components: It is used for manufacturing industrial components like gears, bearings, handles, knobs, fasteners, and other small mechanical parts.
- Aerospace Industry: PV Series Injection Molding Machine is employed in producing components for aircraft interiors, instrumentation, control panels, and other small aerospace parts.
- Plumbing and Sanitary Industry: It finds applications in manufacturing pipe fittings, valves, faucets, and other plumbing and sanitary components.
- Telecommunications Industry: The machine is used for producing connectors, housings, and small components for telecommunications devices and equipment.
- Furniture Industry: PV Series Plastic Injection Molding Machine finds applications in manufacturing small furniture components such as handles, knobs, fasteners, and decorative elements.
These are just a few examples, and the PV Series Plastic Injection Molding Machine can be adapted to meet the specific requirements of various industries for the production of smaller plastic components.
Why Choose Us?
Pratishna Engineers Ltd. stands out as the leading PV Series Plastic Injection Molding Machine manufacturers in India. Our primary focus is on ensuring the satisfaction and happiness of our buyers, as we believe that it brings manifold benefits to any company. We have streamlined the payment process, offering convenient options both offline and online. With a strong commitment to essential business values such as integrity, trustworthiness, and loyalty, we treat each customer and employee with utmost respect. Our machines are designed to cater to the diverse preferences of consumers across various market segments, showcasing exceptional performance and capability. If you are seeking a distributorship opportunity for injection molding machines with a renowned and reliable company, Pratishna Engineers Ltd., please feel free to contact us
Market Area of Pratishna Engineers Ltd.
Pratishna Engineers Ltd. Ltd is a prominent company in India that specializes in manufacturing, supplying, and exporting PV Series Plastic Injection Molding Machines. We cater to a wide range of customers across various industries and are dedicated to ensuring their satisfaction by offering competitive market prices. Our products are manufactured, supplied, and marketed to cities all over India, and we also export to Europe, the Middle East, and Africa: –
Pratishna Engineers Ltd. Supplying to these Indian Cities: –
Ahmedabad | Indore | Pune | Ludhiana | Surat | Delhi | Kolkata | Noida | Mumbai | Chennai | Jaipur | Gurugram | Hyderabad | Bangalore | Vadodara | Faridabad | Rajkot
Pratishna Engineers Ltd. Exporting to these Countries: –
Netherlands | Mexico | Kenya | Tanzania | Oman | USA | Poland | Italy | Nigeria | Indonesia | United Kingdom | Malaysia | Sri Lanka | Australia | Qatar | Spain | Canada | Uganda | Maldives | Saudi Arabia | United Arab Emirates | Germany | Djibouti | Mauritius