Hybrid Injection Moulding Machine

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Hybrid Injection Moulding Machine

Introduction to Horizontal Injection Moulding Machine

Pratishna Engineers is at the forefront of manufacturing and exporting state-of-the-art Hybrid Injection Moulding Machines to customers worldwide. As one of the largest manufacturers of injection moulding machines, we take pride in offering top-quality moulding machines that meet the highest standards by delivering Maximum Injection Pressure according to machine type. Based in Mumbai, India, Pratishna Engineers has gained a reputation as a leading exporter of Industrial Hybrid Injection Moulding Machines.

Being one of the top 10 injection molding machine manufacturers in India, we offer a comprehensive solution for all your plastic injection moulding needs. From concept design to final production, our expert team ensures every step of the process is handled with precision and efficiency. By providing a range of services under one roof, we simplify the manufacturing journey, saving you time and resources.

Pratishna Engineers specializes in manufacturing specialized hydraulic moulding machines that are capable of producing superior quality plastic parts and products. Whether you require precise components or intricate designs, our machines are designed to deliver exceptional results. Trust Pratishna Engineers to provide you with cutting-edge technology and reliable equipment that will elevate your plastic injection moulding capabilities.

What is Hybrid Injection Moulding Machine?

A Hybrid Injection Moulding Machine is an advanced manufacturing equipment used to create plastic parts using the injection moulding process. This machine combines the advantages of both electric and hydraulic-driven systems to optimize its performance and energy efficiency. The injection unit comprises a screw and barrel assembly, where plastic pellets are heated and melted using electric heaters. The molten plastic is then pushed forward by the screw, building up pressure until it reaches the desired injection pressure.

The machine’s hydraulic system powers the clamping unit, ensuring a secure closure of the mould during injection. Unlike traditional hydraulic machines, the hybrid model incorporates electric drives for certain movements, such as screw rotation and carriage movement. This integration of electric drives enhances precision, response times, and overall energy efficiency, leading to reduced operating costs and environmental impact.

The controller oversees the entire injection moulding process, managing various movements and allowing operators to input precise parameters for consistent and high-quality production. With its advantages of energy efficiency, improved precision, and faster cycle times, the hybrid injection moulding machine finds applications in various industries, including automotive, consumer goods, electronics, and medical devices, where high-volume production of plastic components is essential. It represents a technologically advanced and environmentally-conscious solution for modern plastic manufacturing processes.

Hybrid Injection Moulding Machine Specifications

The specifications table highlights the Max. Injection Pressure, Mould Clamp Force, clamping force, Ejector Stroke, Heating Capacity, Machine weight, and Tank Capacity of the Hybrid Injection Moulding Machine offered by Pratishna Engineers: –

Specifications: – The table compares two models of Hybrid Injection Moulding Machines, namely PH-120 and PH-140, with different specifications for Units A and B. The comparison includes various parameters related to the injection unit of the machines.

Model		PH-120		PH-140
	Unit	A	B	A	B
Injection Unit
Screw Diameter	mm	35	32	38	35
Screw L/D Ratio		(19:1)	(20:1)	(17:5:1)	(19:1)
Max. Swept Volume	Cub.mm	168	140	244	207
Max. Short Weight (PS)	gms	151	126	219	186
Max. Injection Pressure	Mpa	168	201	186	220
Rate of Injection	cc/sec	109	91	128	109
Screw Speed	rpm	300	300	300	300
Nozzle Force	Tons	3.6	3.6	3.6	3.6

Locking Unit: – The table provides a comparison of two Hybrid Injection Moulding Machines’ Locking Units, denoted by separate models with mould clamp force of 120 tons and 140 tons respectively. The summary highlights the key specifications related to the Locking Unit of each machine.

Mould Clamp Force	Tons	120	140
Mould Clamp Stroke	mm	300	340
Mould Thickness – min – max.	mm	165-450	190-500
Max. Day Light Opening	mm	750	840
Space Betn. Tie Bars – H X V	mm	410 X 345	440 X 420
Platen Size	mm	620 X 570	675 X 640

Hydraulic Ejector: – The table compares the Hydraulic Ejector specifications of two Hybrid Injection Moulding Machines. The summary highlights the key specifications related to the Hydraulic Ejector of each machine

Ejector Stroke	mm	85	100
Ejector Force	Tons	4.7	4.7

General: – The table provides a general comparison of two Hybrid Injection Moulding Machines. The summary highlights the key specifications related to the machines’ general features.

Servo Motor	KW	12.5	15.7
Heating Capacity	KW	8	8
Total Connected Load	KW	20.5	23.7
Tank Capacity	Ltrs	260	350
Machine weight	Tons	3.9	4.6
Floor Space (L x W x H)	Mtr.	4.2 x 1.25 x 1.75	4.2 x 1.5 x 1.8

Hybrid Injection Moulding Machine Price

If you are looking to purchase a Hybrid Injection Moulding Machine, it’s important to know the current market price.
Pratishna Engineers offers the best and affordable price in the market listed below: –

Product Name	Price
Hybrid Injection Moulding Machine	Rs 30 Lakhs / Piece

For Latest Prices Call Us at

+91- 9969038542

For Latest Prices Mail Us at

marketing@pratishnaengineers.com

Working Principle of Hybrid Injection Moulding Machine

The working principle of a Hybrid Injection Moulding Machine combines the features of both electric and hydraulic-driven systems to optimize the injection moulding process. Here’s a step-by-step explanation of its working principle:

Injection Preparation: The process begins with the preparation of the plastic material. Plastic pellets or granules are fed into the machine’s hopper, which then conveys them to the heating chamber. In the heating chamber, electric heaters melt the plastic, turning it into a molten state.
Injection: Once the plastic is melted and reaches the desired temperature and consistency, the injection process begins. The electric servo motor drives the injection unit’s screw, which pushes the molten plastic forward into the mould cavity. This injection phase is precise and controllable, allowing for accurate shaping of the part.
Clamping: Simultaneously, the machine’s hydraulic system comes into action. Hydraulic pumps power hydraulic cylinders, which exert a force on the mould, keeping it securely closed during the injection process. The clamping force ensures that the molten plastic does not leak or escape from the mould, guaranteeing the integrity of the final part.
Cooling and Solidification: After the mould is filled with the molten plastic, the cooling phase begins. The plastic within the mould starts to cool and solidify, taking the shape of the mould cavity. The cooling time is carefully controlled to achieve the desired properties and quality of the finished product.
Ejection: Once the plastic has solidified and cooled sufficiently, the mould opens. The hydraulic system releases the clamping force, and ejector pins or plates push the formed part out of the mould cavity.
Repeating the Cycle: The process then repeats for the production of the next part. The machine’s sophisticated controller manages the entire cycle, coordinating the movements of the injection unit, the clamping unit, and other auxiliary functions.

The Hybrid Injection Moulding Machine’s working principle capitalizes on the advantages of both electric and hydraulic systems. The electric drive ensures precise and energy-efficient control during the injection phase, leading to reduced cycle times and material waste. On the other hand, the hydraulic system provides the high clamping force necessary to securely close the mould and resist the pressure of the molten plastic during injection.

Overall, this integration of electric and hydraulic systems results in a more energy-efficient, precise, and environmentally-friendly injection moulding process, making the Hybrid Injection Moulding Machine a preferred choice for various industries requiring high-quality plastic parts manufacturing.

Advantages of Hybrid Injection Moulding Machine

The Hybrid Injection Moulding Machine offers several advantages over traditional machines, owing to its combination of electric and hydraulic systems. Here are some of the key advantages:

Improved Precision and Repeatability

The electric servo motors provide precise control over the injection process, allowing for consistent and accurate shaping of the plastic parts. This enhanced precision results in higher-quality products with minimal defects and variations in dimensions from one part to another.

Energy Efficiency

One of the most significant advantages of a hybrid machine is its energy efficiency. By utilizing electric drives for certain movements, such as the injection unit, the machine consumes less energy compared to conventional hydraulic machines. This results in reduced electricity consumption and lower operating costs for manufacturers.

Faster Cycle Times

The precise and responsive electric drives in the hybrid machine allow for faster movements and better control during the injection process. As a result, the overall cycle time for producing each part is reduced. This leads to higher productivity and increased output for manufacturers.

Reduced Noise Levels

Electric drives are generally quieter than hydraulic systems, which tend to produce noise during operation. The use of electric drives in the hybrid machine contributes to a quieter working environment, making it more comfortable for operators and reducing noise pollution in the manufacturing facility.

Versatility

Hybrid injection moulding machines can handle a wide range of applications and materials, making them versatile in producing various plastic parts for different industries. They can adapt to changing production needs and accommodate diverse requirements, making them suitable for small-batch custom manufacturing as well as high-volume production.

Lower Maintenance Costs

The reduced reliance on hydraulic systems leads to less wear and tear on hydraulic components, resulting in lower maintenance costs over the machine’s lifetime. Electric drives typically require less maintenance, contributing to increased machine uptime and overall cost savings.

Environmental Benefits

The energy efficiency of the hybrid machine translates into a reduced carbon footprint, making it a more environmentally-friendly choice. The lower power consumption contributes to overall energy conservation and aligns with sustainable manufacturing practices.

Safety

The hybrid machine’s electric drives provide better safety features, such as precise position control and overload protection. This helps prevent accidents and ensures a safer working environment for operators and maintenance personnel.

The Hybrid Injection Moulding Machine offers numerous advantages, including energy efficiency, faster cycle times, improved precision, and reduced maintenance costs. Its ability to combine the benefits of electric and hydraulic systems makes it an appealing choice for manufacturers looking to enhance their production capabilities while promoting environmental sustainability.

Hybrid Injection Moulding Machine Applications

Hybrid Injection Moulding Machines find applications in a wide range of industries due to their versatility, energy efficiency, and precision. Some of the key applications include:

Medical Devices: The medical industry benefits from hybrid injection moulding machines to produce medical devices and equipment such as syringes, vials, IV components, and disposable items. The machines’ precise control is crucial in meeting the stringent requirements of the medical sector.
Electrical and Electronics: The electrical and electronics industry employs hybrid injection moulding machines to produce connectors, switches, sockets, and other components used in electrical systems. The machines’ capability to handle different materials and intricate designs is essential for these applications.
Consumer Electronics: Hybrid machines are employed to manufacture plastic components used in consumer electronics, including mobile phone casings, laptop parts, TV frames, and small appliance housings. The precision and repeatability of the hybrid machine ensure consistent quality for these products.
Packaging: Hybrid machines are utilized for manufacturing various types of plastic packaging, including bottles, containers, caps, and closures. The machines’ energy efficiency and quick production cycles make them suitable for high-volume packaging applications.
Household and Consumer Goods: Hybrid machines play a significant role in manufacturing a wide range of household and consumer goods, such as kitchenware, toys, furniture components, and gardening tools.
Industrial Equipment: Hybrid injection moulding machines are used to produce parts for industrial equipment, including machinery components, housing parts, and fittings.
Sporting Goods: Manufacturers of sporting goods use hybrid machines to produce items like sports equipment components, protective gear, and accessories.
Automotive Industry: The automotive sector extensively utilizes hybrid injection moulding machines for manufacturing various components like interior panels, dashboards, bumpers, door trims, and other plastic parts. The machines’ ability to produce high-quality parts with faster cycle times is advantageous in meeting the automotive industry’s high-volume production demands.
Aerospace: In the aerospace industry, hybrid injection moulding machines are utilized to manufacture lightweight plastic components used in aircraft interiors, cabin fittings, and structural elements.
Custom Manufacturing: Hybrid machines are well-suited for custom manufacturing applications where specific plastic parts are required in smaller quantities or with unique designs.

The versatility and efficiency of hybrid injection moulding machines make them suitable for a wide array of applications across industries. As technology advances and manufacturers seek to optimize production processes, the adoption of hybrid machines is expected to increase further in various sectors.

Why Choose Us?

Pratishna Engineers stands out as the leading hybrid injection moulding machine manufacturers in India. Our primary focus is on ensuring the satisfaction and happiness of our buyers, as we believe that it brings manifold benefits to any company. We have streamlined the payment process, offering convenient options both offline and online. With a strong commitment to essential business values such as integrity, trustworthiness, and loyalty, we treat each customer and employee with utmost respect. Our machines are designed to cater to the diverse preferences of consumers across various market segments, showcasing exceptional performance and capability. If you are seeking a distributorship opportunity for injection molding machines with a renowned and reliable company, Pratishna Engineers, please feel free to contact us

FAQs

What is a Hybrid Injection Moulding Machine, and why should I consider buying one?

Hybrid Injection Moulding Machine combines electric and hydraulic systems, offering energy efficiency, faster cycle times, and improved precision. It is an attractive option for buyers seeking cost savings through reduced power consumption and higher productivity.

How does the energy efficiency of a Hybrid Injection Moulding Machine benefit my business?

Energy efficiency leads to lower operating costs, making the machine more cost-effective in the long run and aligning with sustainable manufacturing practices.

What types of plastic materials can a Hybrid Injection Moulding Machine process?

Hybrid machines can handle a wide range of plastic materials, including but not limited to polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), and acrylonitrile-butadiene-styrene (ABS).

Can a Hybrid Injection Moulding Machine handle high-volume production demands?

Yes, hybrid machines are designed to handle high-volume production requirements, making them suitable for industries with large-scale manufacturing needs.

How does the precision and repeatability of a Hybrid Injection Moulding Machine impact product quality?

The precise control over the injection process ensures consistent and accurate shaping of plastic parts, leading to higher-quality products with minimal defects.

What are the maintenance requirements of a Hybrid Injection Moulding Machine?

Hybrid machines generally have lower maintenance costs compared to traditional hydraulic machines, resulting in reduced downtime and increased productivity.

Does a Hybrid Injection Moulding Machine offer customization options to suit my specific needs?

Yes, Pratishna Engineers provide customization options to meet specific production requirements and tailor the machine to your application.

How important is the machine's controller in ensuring optimal performance?

The controller is crucial as it manages the injection process, offering precise control and allowing operators to input parameters for consistent production.

Can a Hybrid Injection Moulding Machine be integrated into my existing production setup?

Yes, hybrid machines can be integrated into existing production setups, but it’s essential to ensure compatibility and consider any necessary modifications.

What kind of support and training can I expect from Pratishna Engineers when purchasing a Hybrid Injection Moulding Machine?

Pratishna Engineers typically offer training and support to ensure your operators are familiar with the machine’s features and functionalities.

How does the noise level of a Hybrid Injection Moulding Machine affect the working environment?

The use of electric drives reduces noise levels compared to traditional hydraulic machines, providing a quieter and more comfortable working environment.

What safety features should I look for when buying a Hybrid Injection Moulding Machine?

Ensure the machine has safety features like emergency stop buttons, safety interlocks, and overload protection to prioritize operator safety.

Can a Hybrid Injection Moulding Machine handle multi-cavity moulds efficiently?

Yes, hybrid machines can handle multi-cavity molds, increasing production efficiency by producing multiple parts simultaneously.

Market Area of Pratishna Engineers

Pratishna Engineers Ltd is a prominent company in India that specializes in manufacturing, supplying, and exporting Hybrid Injection Moulding Machines. We cater to a wide range of customers across various industries and are dedicated to ensuring their satisfaction by offering competitive market prices. Our products are manufactured, supplied, and marketed to cities all over India, and we also export to Europe, the Middle East, and Africa: –