From lightweight spectacle frames to sleek optical accessories, today’s eyewear industry demands precision, uniformity, and speed. Horizontal injection moulding machines have become the backbone of modern eyewear production. At Pratishna Engineers, we provide servo-controlled horizontal moulding machines tailored to meet the exacting standards of eyewear design, material handling, and mass production.
What is a Horizontal Injection Moulding Machine for Eyewear?
A horizontal injection moulding machine injects molten polymer into a mould placed horizontally along the clamping axis. For eyewear applications, it enables:
- 🕶️ Moulding of full spectacle frames, arms, or bridges
- 🧰 Manufacturing of accessories like covers, cases, nose pads, clips
- 🔍 Use of clear and colored optical-grade materials like nylon, TR90, cellulose acetate, polycarbonate
This setup is ideal for multi-cavity, repeatable output — essential for eyewear OEMs and private label brands.
Why Eyewear Manufacturers Prefer Horizontal Machines
In India’s eyewear hubs like Mumbai, Delhi NCR, Surat, and Bhiwadi, manufacturers face demand for:
- 🧠 Sharp dimensional tolerance for frame hinges and lenses
- 🎨 Clean surface finish with no runner marks or deformities
- 🔁 Repeatable output for bulk orders
- 🔬 Compatibility with clear resins like PC, PMMA, TR90
Horizontal injection moulding ensures tight part alignment, robot integration, and efficient demoulding of intricate eyewear parts.
Common Buyer Questions & 2025 Moulding Trends for Eyewear
Frequently Asked by Buyers:
- “Which tonnage is ideal for spectacle frames?”
- “Can I run transparent polycarbonate on this machine?”
- “Will my mould’s fine features hold up under high pressure?”
- “What’s the best way to handle multiple frame sizes?”
2025 Industry Trends:
- 🌿 Use of eco-friendly TR90 and bio-acetate polymers
- 🧠 Thin-walled frames with internal reinforcement ribs
- 🤖 Automation for demoulding and trimming
- 📦 OEMs demanding consistent color accuracy and material purity
➡️ In the next section, we’ll show how Pratishna’s horizontal machines meet these challenges in real-world eyewear manufacturing.
How Pratishna Engineers Supports the Eyewear Industry
At Pratishna Engineers, we deliver horizontal injection moulding machines customized for:
- 🎯 Fine-feature spectacle frame moulds
- 🧠 Optical-grade material compatibility (TR90, PC, ABS)
- 🧊 Precision cooling for clarity and dimensional stability
- ⚙️ High repeatability in multi-cavity moulds
- 💡 Servo drives for speed and energy efficiency
Our machines are trusted by OEMs, contract moulders, and private-label eyewear brands for scalable, export-quality production.
Eyewear Use Cases – What Can You Mould?
| Eyewear Product | Material | Moulding Purpose |
|---|---|---|
| Spectacle Frames | TR90 / PC / Nylon | Full-frame or half-rim body |
| Frame Arms & Temples | Polyamide, ABS | Flexible or decorative side arms |
| Lens Holders | Polycarbonate | Support for optical lenses |
| Nose Pads | TPE / TPU | Soft inserts for comfort |
| Spectacle Covers & Cases | PP / ABS | Accessories for retail packaging |
✅ Horizontal machines handle high-output moulding of all eyewear plastic components with uniformity.
Horizontal Machine Models for Eyewear Applications
| Model | Tonnage | Ideal Product | Learn More |
|---|---|---|---|
| H-80T | 80 Tons | Nose pads, accessories, small parts | 🔗 |
| H-130T | 130 Tons | Spectacle arms, lens holders | 🔗 |
| H-180T | 180 Tons | Full frames, multi-cavity accessories | 🔗 |
| H-220T | 220 Tons | Multi-layer or dual-shot frames | 🔗 |
Common Specs:
- Servo or hybrid drive options
- High-pressure injection system (optical-grade)
- PLC with shot volume, hold time, and mold safety settings
- Auto ejector, loader, and optional robotic arm interface
- CE-compliant for export-ready eyewear lines
Case Study – Spectacle Frame Manufacturer in Surat
Problem:
A mid-size OEM producing 10,000+ frames/day needed:
- Cleaner surface finish
- Accurate lens slot sizing
- Transparent TR90 part support
Our Solution:
Installed H-180T horizontal machine with:
- Servo motor for injection speed control
- Enhanced cooling for TR90
- Multi-cavity frame mould setup
Result:
- Reject rate reduced from 7% to 1.2%
- Improved clarity in transparent frames
- Output increased by 28% in the same floor area
Horizontal vs Vertical – Which Is Better for Eyewear?
| Feature | Horizontal Machine | Vertical Machine |
|---|---|---|
| Frame Part Precision | ✅ Excellent | Moderate |
| Optical Material Handling | ✅ Best (clear resin flow) | Limited |
| Multi-cavity Moulding | ✅ Standard | Limited |
| Insert/Overmoulding | Possible | Better |
| Floor Space | Moderate | Compact |
| Best Use | Spectacle frames, arms, covers | Insert parts or overmoulded trims |
🧭 Tip: Use horizontal machines for core frame production, and vertical for small inserts or custom molded accessories.
Why Eyewear Moulders Choose Pratishna Engineers
- 🔍 Machines designed for optical polymer flow control
- 🎯 Servo-powered for smoother part ejection + repeatable results
- 🧩 Modular designs to fit single, double, or multi-cavity moulds
- 📦 Ready stock and rapid service across India
- 🌍 Export-compliant for international eyewear OEMs
- 📞 Technical support for mould fitment, cooling design, and injection profile setup
With over 30 years of industry experience, we help brands go from prototype to production — with machines that mould trust.
Delivery, Training & Eyewear-Specific Setup Support
We deliver more than just machines — we deliver eyewear moulding solutions:
- 🚚 Delivery across Mumbai, Surat, Delhi NCR, and PAN India
- 🧰 On-site installation + optical mould calibration
- 🧑🏭 Training for operators on injection timing and cooling for TR90/PC
- 📦 Export packaging with CE documentation for overseas buyers
- 🛠️ AMC support with spare kits for continuous production
Our machines come ready to run your frame line — whether you’re starting small or scaling large.
Buyer Tip – How to Select a Machine for Eyewear Moulding
Consider the following before purchasing:
- ✅ What is your daily frame production target?
- ✅ Are you using clear or colored polymers?
- ✅ Do you need multi-cavity or single-cavity moulds?
- ✅ Do you require robotic demoulding or manual?
- ✅ Are you planning to export (require CE)?
💬 Ask our team for a machine match based on your frame mould specs →
Voice Search Optimized FAQs
Q1. Which machine is best for making plastic spectacle frames?
A servo-controlled horizontal injection moulding machine is ideal for moulding optical-grade plastic frames with accuracy.
Q2. Can I use TR90 or PC in injection moulding for frames?
Yes. Pratishna’s horizontal machines are compatible with TR90, polycarbonate, nylon, and other high-clarity resins.
Q3. What tonnage is suitable for moulding eyewear?
Typically, 130T to 180T is suitable for most single or double cavity frame moulds.
Q4. Is surface finish important in eyewear injection moulding?
Absolutely. Spectacle frames require clean surfaces, which our machines ensure with tight shot control and proper cooling.
Q5. Can I mould accessories like covers and clips on the same machine?
Yes. With proper moulds, you can mould multiple accessory parts on the same horizontal machine.
Q6. What is the cycle time for frame moulding?
Average cycles range from 18–25 seconds, depending on part size, material, and cooling setup.
Q7. Do you offer machines for dual-color or overmoulded frames?
Yes. We offer hybrid and dual-shot options for overmoulded or two-tone frames.
Q8. Are Pratishna machines used by eyewear exporters?
Yes. We supply machines to domestic and export-focused OEMs across India and abroad.
Request Demo, Model Match & Frame Mould Support
🎯 Planning to upgrade your eyewear production line?
✔️ Request a Quote Now »
✔️ Explore Horizontal Machines for Eyewear »
📞 Schedule a Technical Call for Frame Mould Compatibility »
⚙️ Ask for cooling line design tips, demo videos, or CE support documentation
Summary – Moulding Vision, Frame by Frame
From stylish spectacles to functional frames, your product reflects precision, clarity, and comfort.
At Pratishna Engineers, we mould machines that deliver:
- 🔍 Optical-grade finish
- ⚙️ Repeatable performance
- 🕶️ Scalable eyewear production
- 🌍 Local + export readiness
👓 Ready to mould what the world sees? Let’s build it — with Pratishna.